Different Types of Industrial lubricants and Their Uses
Different Types of Industrial lubricants and Their Uses
Different Types of Industrial lubricants - Industrial Lubricants are oils, fluids, greases, and other compounds that decrease friction, binding, wear, and moisture. The main function of these films is to displace solids. Otherwise, they change surface properties, regulate temperature, or remove debris. To minimize wear and friction, the ideal Industrial lubricant minimizes solid-to-solid touch.
There are Some factors to consider when selecting the just industrial lubricant. A manufacturer’s recommendation is a considerable starting point, but it doesn’t have to be the most option. Most manuals are written for perfect conditions, but these guidelines don’t address the actual environment in which the equipment is being used. What if your machine manufacturer recommends an NLGI-grade #2 grease, but you are operating in naught conditions?
It’s necessary to use an industrial lubricant that meets the specific demands of your performance. There are new advancements in oil that could prove to be more credible or extend equipment life further if you are willing to do the Search and understand the basics.
We help customers understand the “4 C’s to Lubrication”:
- Correct Technology
- Correct Quantity
- Correct Frequency
- Correct Procedures
Correct Lubrication Technology
To determine which type of oil is best for an application, one must know the current situation. Look at application/environmental factors such as speed, temperature, load, vibration, moisture, and dust. Consider that:- Temperature direct lubricant base oil type
- Speed determines viscosity need(at operating temperature)
- Load, vibration, and moisture determine the extra package
Plan Ahead for Extreme Conditions
Choosing the lubricant is even more essential if you are operating in an offensive environment such as a mine where there is typically high moisture, corrosion, and extreme temperatures. It’s also more critical to equipment life to choose a lubricant that will maintain a sufficient film of lubrication to commute friction, resist load and wear, and prevent corrosion. The most general industrial lubricants are mineral oils, synthetic oils, and greases. Each of these has a correct purpose and set of properties that build them ideal for their intended use.- Mineral oil is a commonly used type of industrial lubricant in many industries due to its low value and ease of handling.
- Due to its improved efficiency, synthetic oil has replaced mineral oil as the industry standard. In applications involving high temperatures, synthetic oils can withstand the utmost temperatures without breaking down, making them perfect for engine parts, bearings, and gears.
- Grease comes from animal fats such as lard or tallow that are rendered into a thicker paste form before being applied to machines or equipment requiring lubrication.
The benefits of using industrial lubricants:
- Decrease wear on the machine parts.
- Improved performance of the engine and reduced emissions.
- Reduced friction among moving parts, resulting in less heat generation and lower fuel consumption.
- Enlarge productivity.
- make fewer equipment breakdowns and mechanical failures.
- Preventative maintenance of idle machinery and equipment can make fewer downtime costs. As a bonus, it makes fewer labor costs by not hiring extra workers
Factors to Choosing a good industrial lubricant
To ensure that your machine performs at its greatest, choosing the right industrial lubricant is essential. Here are a few steps to help you choose a lubricant:- Oil viscosity- It’s essential because if it’s not proper then it might cause problems later in the operation of the machine. Make sure your engine runs smoothly by selecting a lubricant with a proper viscosity.
- Chemical composition –It determines the performance of industrial lubricants against metals and other Equipment found in machinery. Anticorrosive and low flashpoint properties are necessary for oil. Higher-grade ones cost more, but last longer.
- You can determine what type of oil or grease you require by determining the type of equipment and how it is used.
- Identify the type of oil system used to determine whether special lubricants are required for that system.
- Make sure all oils and greases are tested for contaminants or impurities such as dirt particles and heavy metals similar to lead before they’re used.
Features of different industrial lubricants
- Low viscosity – high shear thinning lubricants are used for pumping and transmission fluids. They can flow through little pipes because they’re low viscosity.
- High-temperature resistance-Heavy duty machines require industrial lubricants that can handle high temperatures. High boiling point fluids can handle temperatures up to 200°C (392°F )
- Corrosion resistance-The fluid has a very high flash point, making it right for use in areas with corrosive gases or vapors. A sliding component, like a gear or bearing, can also prematurely wear out.